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Application Notes and Design Notes

Here are tips and techniques for applying M3 micro-mechatronic modules, SQUIGGLE micro motors and TRACKER position sensors in miniature product applications.

 

  • Application Notes: How our technology can be applied in various applications.

  • Design Notes: How to integrate our technology, regardless of the application.

 

Please see also our articles and papers for our customers'  applications and technical papers.

 

Application Notes

How our technology can be applied in various applications. We include block diagrams and basic performance results pertaining to that application.

 

  • Auto focus for picoprojectors using a SQUIGGLE RV micro motor, TRACKER position sensor, and an ultrasonic rangefinder
     
  • M3-F custom focus modules mount directly on board cameras over a CCD or CMOS image sensor, adding precision focus to OEM cameras while preserving their compact size advantage. The focus module is only slightly larger than a standard lens assembly (M6 to M12 supported). It provides millimeters of lens motion with 0.5 μm resolution.

     

  • Tiny 3x optical zoom module for higher-resolution imaging in smaller devices. A reference design for a tiny 3x zoom module demonstrates New Scale’s ability to design and produce micro modules that allow OEMs to embed higher-resolution imaging in smaller devices. With integrated SQUIGGLE micro motors and TRACKER position sensors, the module offers 6 mm of travel and 0.5 µm closed-loop position resolution in a thin 6.5 x 13 x 23 mm module.

 

  • Miniature position sensor improves autofocus and zoom in digital still cameras. TRACKER position sensors improve focus and zoom in digital still cameras, video cameras and similar products. Used to upgrade existing open-loop stepper motor systems or replace optical encoders, this sensor reduces power use and enables faster, more precise focus and/or zoom. This application note describes the benefits and use of TRACKER position sensors in miniature camera lens systems.

     

  • Custom FPC connectors for miniaturizing SQUIGGLE motor connections. SQUIGGLE motors, the world’s smallest linear motors, are now routinely integrated into motion systems by OEM customers all over the world. The challenge is always to minimize the total package size while accommodating such system components as the drive electronics, microprocessors, and perhaps the worst offenders of all, connectors. This app note provides advice for minimizing the size of SQUIGGLE motor connectors.
     
  • Using SQUIGGLE motors in miniature closed-loop motion systems.
  • New Scale has created a number of tiny, high-resolution closed-loop systems with SQUIGGLE motors incorporating TRACKER position sensors and other position feedback devices. We excel at creating application-specific closed-loop miniature motion systems for our OEM customers. This application note provides an overview of SQUIGGLE motors in closed-loop systems.

Design Notes

How to integrate our technology, regardless of the application. Includes information on motor mounting, drivers, etc.

 

  • M3-F focus module developer's kit compatibility. How to check your lens and imager compatibility before ordering a DK-M3-F developer's kit.
     
  • Quick tips for implementing SQUIGGLE motors. With the availability of the new easy-mount metal housing along with the drive ASIC, integrating SQUIGGLE motion solutions has never been easier. As you design your motion system and integrate SQUIGGLE motors into your product, there are a few key design practices to follow. This design note lists six common mistakes and how to prevent them. 
     
  • How to mount the SQL-RV-1.8 piezoelectric SQUIGGLE micro motor. A stainless steel housing facilitates mounting and mechanical integration of New Scale’s SQL-RV-1.8 Series SQUIGGLE motor, the world's smallest linear micro motor, and ensures optimal motor performance in miniature OEM products. This design note presents several suggested mounting techniques. (Also applies to SQL-1.8 micro motors.) 
     
  • Choosing miniature position sensors for SQUIGGLE motors.
  • SQUIGGLE motors are open-loop devices. While the motor can move in very precise increments, the distance moved in response to a single drive signal pulse depends on the load and the motor’s internal friction. Any variation in these parameters along the length of travel will affect the motor speed. If you need to know the precise speed or position of the motor, you need to create a closed-loop system incorporating feedback from a position sensor. This design note presents several options, including the TRACKER position sensor, and their design trade-offs.

 

Learn More

New Scale's engineering team supports the integration efforts of our OEM customers with design assistance, custom motors, and customized modules. We can help you design rails, mounting assemblies, drivers, position sensors, limit switches, and other accessories to deliver optimal performance in your system. Contact us today.

 

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