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Cobra – a Two-Degree of Freedom Fiber Optic Positioning
Mechanism

Incorporating two rotary piezo micro motors

by C. Fisher, D. Braun and J. Kaluzny of Jet Propulsion Laboratories (JPL) - California Institute of Technology and T. Haran of New Scale Technologies
 

Presented at the 2009 IEEE Aerospace Conference 2009, paper #1185 - download paper

The Wide-Field Multi Object Spectrometer (WFMOS) is a ground based astronomical instrument that is scheduled to be commissioned on the Subaru Telescope on Mauna Kea, Hawaii in 2013. The WFMOS, along with corrective optics, will mount in place of the secondary mirror of the telescope. An array of fiber positioners that feed light from a 1.5 degree field of the sky to a visible spectrometer for red shift observations of 2400 cosmological targets simultaneously. The light is transferred to the spectrograph using 2400 f/2.4 fibers with 107µm cores. This enables, for the first time, large scale Galactic Archeology and Dark Energy surveys to help unlock the secrets of the universe.

The key enabler of this new capability is an array of 2400 Cobra optic fiber positioners made from very small rotary motors: custom rotary piezoelectric motors developed specifically for this purpose by New Scale Technologies.
 

Overview

Cobra is a two-degree-of-freedom mechanism that can position an optical fiber in the prime focus of the telescope to a precision of 5 µm. It is a theta-phi style positioner containing two rotary piezo SQUIGGLE motors with one offset from the other, which enables the optic fiber to be placed anywhere in a small circular patrol region. The patrol diameter of the actuator is large enough to obtain 100% sky coverage of the close packed hex array pattern of positioners. The name Cobra was chosen because the positioner resembles a snake ready to strike.

 

To achieve the fiber tip positioning goal the motors must:

  • Be able to make very small steps.
  • Provide adequate torque to overcome the twisting of the optical fiber and friction within the positioner.
  • Have small diameter to enable a close-packed array pattern.

 

The overall height of the Cobra positioner is not constrained, but efforts were made to keep Cobra as short as possible to reduce the effects of gravity sag.

 

Custom rotary piezoelectric motors using New Scale Technologies’ patented SQUIGGLE micro motor technology were demonstrated as the best solution to meet the requirements of size, torque, resolution, and cost. A variety of other positioner concepts were explored but not prototyped, as the rotary SQUIGGLE motors performed exceptionally well.

 

Working with JPL’s design requirements, New Scale optimized the miniature rotary motor for high torque and precision. The custom rotary motor created for the Cobra features torque >3.0 mN m and step size <0.065°. Each Cobra fiber positioner will include one 4.4 x 4.4 mm and one 2.5 x 2.5 mm motor in a two-stage theta-phi configuration. The WFMOS will have 2400 Cobra positioners in a close-packed hex array pattern on 8-mm centers.

 

The Cobra positioner was tested in a lab environment in a manner that simulates its use on the Subaru telescope. The positioner was controlled in open loop and used a CCD camera to image its optical fiber to determine its location. Over 100 simulated cosmological targets were tested using the Cobra positioner and showed that the Cobra positioner can converge on over 90% of its targets within 5µm in six open loop move iterations.

 

The next phase of the project will include a high fidelity design and test cycle. Characterization of performance versus lifetime at an environment that represents Mauna Kea will be conducted.

Learn more

  • Download the paper (4Mb PDF)
    Posted here with permission of the IEEE. Such permission of the IEEE does not in any way imply IEEE endorsement of any of New Scale Technologies, Inc.'s products or services. Internal or personal use of this material is permitted. However, permission to reprint/republish this material for advertising or promotional purposes or for creating new collective works for resale or redistribution must be obtained form the IEEE by writing to pubs-permissions@ieee.org. By choosing to view this document, you agree to all provisions of the copyright laws protecting it.

 

  • Contact New Scale
    New Scale Technologies’ engineering team works with OEM customers to integrate SQUIGGLE motor systems into your next-generation medical systems and devices designs. Contact us today.
     

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