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Miniature position sensor with integrated on-chip encoder: smallest size and highest resolution... in a robust, cost-effective package

The TRACKER™ position sensor is a magnetic sensor array with integrated on-chip digital encoder, which transforms a magnetic sine wave into a direct digital position output. With 0.5 micron resolution and size as small as 3.9 x 2.5 mm, it is a robust, cost-effective alternative to miniature optical encoders for non-contact position sensing.


On-chip encoding provides direct digital output using standard I2C protocol, eliminating the need for external pulse counters. Efficient control system communications allows up to two TRACKER position sensors on a single I2C bus. (Custom position sensors with SPI and A quad B interface are also available; contact the factory.)


The highest-resolution magnetic encoder available, the TRACKER position sensor is insensitive to light, shock, vibration, and high-particulate environments. It features low sensitivity to external magnetic fields and can be used as a linear encoder or off-axis rotary encoder.

Ideal for miniature optical, medical systems

The TRACKER position sensor is ideal for optical and imaging applications such as focus and optical image stabilization, as well as consumer electronics, precision biomedical devices, industrial instrumentation and defense/security applications. Its small size makes it perfect for creating tiny, integrated closed-loop motion systems using micro motors such as New Scale’s SQUIGGLE micro motor.

 

TRACKER mini position sensor benefits

  • Smallest size
    Chip-scale packaging as small as 2.5 x 3.9 mm
    TSSOP on board: 8.5 x 11.5 x 3mm total height including magnet
    Wafer level chip scale packaging available
     
  • Accurate, non-contact sensing
     0.5 µm resolution
     better than 2 µm repeatability
     
  • Complete system on a chip
    sensing and encoding integrated in one ingeniously small package
     
  • Direct digital output (I2C)
    eliminates need for external pulse counters
     
  • Robust
    insensitive to light, shock, vibration and particulates; less stringent mounting alignment
     
  • Absolute performance
    zero reference: automatic gain & offset correction

 

  • Long travel
    8 mm travel with standard 11 mm linear magnet
    longer magnets available

TRACKER sensor operation

The TRACKER position sensor integrates a sensor array and encoder on an SOIC (NSE-5310). A linear array of eight Hall effect sensors on the chip measures the spatially varying magnetic field produced by moving a multi-pole magnetic strip above the sensor.

 

The magnetic field generates internal sinusoidal and phase-shifted sinusoidal signals. These signals are filtered and transformed into angular and magnitude values, representing the absolute linear position of a 2 mm long magnetic encoder strip pole pair. The position information is read via an I2C interface.

 

Automatic gain control (AGC) adjusts for DC bias in the magnetic field and provides a large dynamic input range of the magnetic field for higher immunity to external magnetic fields. It also provides an absolute magnitude of the magnetic field intensity, which can be used to detect the end of the magnetic strip and thereby serve as a built-in zero reference.


 

Download TRACKER Overview (720Kb PDF)

Download TRACKER NSE-5310 data sheet with drawings and I2C details (1.6Mb PDF)

 

TRACKER Specifications
Supply Voltage 3 - 3.6 V
Supply Current 21 mA max
Resolution 0.5 µm @ 12 bits per 2 mm pole pair
Repeatability better than 2 μm (bi-directional)
Integral error* ± 20 μm
Differential error* ±0.97 μm (10 bit, no missing codes)
Hysteresis 2-8 LSB with incremental output/ 12 bit res.
0 for absolute serial output
I2C read-out frequency 400 kHz (typ) to 800 kHz (max)
Stroke (linear) magnetic strip length minus 3 mm
Operating Temperature -40 to +125° C
Storage Temperature -55 to +125° C
Humidity non-condensing 5 to 85%
Dimensions - NSE-5310 2.5 x 3.9 x 0.6 mm (chip-on-board)
4.3 x 6.5 x 1.1 mm in TSSOP
Dimensions - TRK-1T02
mounted on PCB
8.5 x 11.5 x 1.61 mm
(Total height ~3 mm with magnet and air gap)
Thermal pkg resistance  114.5°C/W (still air) absolute max

* error includes magnet error; tested over 8 mm measurement range
 

Ordering Information

The TRK-1T02 is available as a ready-to- use module which includes a TRACKER NSE-5310 encoder in a 20-pin TSSOP package, mounted on a printed circuit board with an FPC connector. It can be easily plugged into a MC-33MB-RV interface card and controlled through our New Scale Pathway™software or other customer-supplied I2C interface.

 

TRACKER position sensors are available in TSSOP, chip-on-board, wafer-level chip scale and dice-on-foil packaging for qualified OEMs. Minimum order quantities may apply.





Model Description
TRK-1T02 Position Sensor Integrated sensor and encoder in TSSOP on 8.5 x 11.6 mm printed circuit board with flex cable. (Magnet sold separately.)
DK-RV-1.8-TRK-33   
developer's kit
with micro motor

 

learn more

Closed-Loop Developers Kit. One SQL-RV-1.8-6-12 SQUIGGLE motor and one TRACKER NSE-5310 miniature position sensor in TSSOP20 package, with 11 mm magnet. Motor and sensor mounted in a reference design module demonstrating proper motor loading, mounting and alignment. Module and MC-3300 motor controller are mounted in a protective case. Kit is easily disassembled for integration into your system. Includes USB cable, New Scale Pathway Software and user guides. Battery operated (2 AA batteries); AC power adapter optional (PCS-3V-K).  
TRK-1T02-E Evaluation Pack TRK-1T02 position sensor, 11-mm long linear magnet (for 8 mm stroke), MC-31MB interface card with USB cable, AC power supply with cables and adapters, New Scale Pathway software and user guide.
TRACKER position sensor kit For users who have purchased an MC-3300 controller as part of another kit
02108-3-0000 TRK-1T02 Tracker Sensor - Mounted
02234-3-0000 Adapter board for MC-3300
02015-0-0001 Magnet, 2mm x 11mm
NSE-5310 SOIC Integrated sensor and encoder in TSSOP or die-on-foil; contact factory
NSE-5310 Custom config Custom chip-on-board, WLCSP or QFN available in quantity orders. Contact factory

Put the TRACKER mini encoder to work

Call us at (585) 924-4450 or email us today.

 

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