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New miniature encoder with the smallest size and highest resolution ... in a robust, cost-effective package

The TRACKER™ position sensor is a magnetic sensor array with integrated on-chip digital encoding. With small size, 2 µm resolution and low sensitivity to external magnetic fields, this miniature magnetic encoder is a robust and cost-effective alternative to miniature optical encoders.


On-chip encoding provides direct digital output using standard I2C protocol, eliminating the need for external pulse counters. A microprocessor can query multiple TRACKER position sensors and read position information directly.


The highest-resolution magnetic encoder available, the TRACKER position sensor is insensitive to light, shock, vibration, and high-particulate environments. It can be used as a linear encoder or off-axis rotary encoder.

Ideal for miniature optical, medical systems

The TRACKER position sensor is ideal for optical and imaging systems, consumer electronics, precision biomedical devices, instrumentation, automation, and automotive applications. Its small size makes it perfect for creating tiny, integrated closed-loop motion systems using micro motors such as New Scale’s SQUIGGLE motor.

TRACKER mini position sensor benefits

  • Alternative to miniature optical encoders
    smaller size, higher resolution, lower cost
     
  • Accurate, non-contact sensing
     2 µm resolution,  2 µm repeatability
     
  • Complete system on a chip
    sensing and encoding integrated in one ingeniously small package
     
  • Direct digital output (I2C)
    eliminates need for external pulse counters
     
  • Robust
    insensitive to light, shock, vibration and particulates; less stringent mounting alignment
     
  • Absolute performance
    zero reference: automatic gain & offset correction

TRACKER sensor operation

The TRK-1T02 comprises New Scale’s NSE-5310 magnetic encoder in a TSSOP on a printed circuit board. A linear array of eight Hall effect sensors on the chip measures the spatially varying magnetic field produced by moving a multi-pole magnetic strip above the sensor.

 

The magnetic field generates internal sinusoidal and phase-shifted sinusoidal signals. These signals are filtered and transformed into angular and magnitude values, representing the absolute linear position of a 2 mm long magnetic encoder strip pole pair.

 

The position information is read via an I2C interface.

 

Automatic gain control (AGC) adjusts for DC bias in the magnetic field and provides a large dynamic input range of the magnetic field for higher immunity to external magnetic fields. It also provides an absolute magnitude of the magnetic field intensity, which can be used to detect the end of the magnetic strip and thereby serve as a built-in zero reference.


The TRACKER is factory-configured to use 10 bits of position resolution out of a total of 12 bits to achieve maximum speed (20 mm/sec) with minimum noise.

 

Download TRACKER Overview (464Kb PDF)

Download TRK-1T02 data sheet with drawings and I2C details (459Kb PDF)

 

TRACKER Specifications
Supply Voltage 3 - 3.6 V
Supply Current 21 mA max
Resolution 2 µm @ 10 bits per 2 mm pole pair
Integral non-linearity ± 40 μm max (note 1)
Differential non-linearity ±0.97 μm max (10 bit, no missing codes)
Hysteresis 2-8 LSB with incremental output/ 12 bit res.
0 for absolute serial output
I2C read-out frequency 400 kHz (typ) to 800 kHz (max)
   
Operating Temperature -30 to +80° C
Storage Temperature -40 to +85° C
Humidity non-condensing 5 to 85%
Dimensions 8.5 x 11.5 x 1.61 mm
(Total height ~3 mm with magnet and air gap)
Thermal pkg resistance  114.5°C/W (still air) absolute max

Note 1: Best line fit = (Errmax – Errmin) / 2 including magnet error, T = -30 to +70 °C
Note: System integral non-linearity is limited by magnetic source
 

Ordering Information

The TRK-1T02-E TRACKER evaluation pack includes a suitable linear magnetic strip, along with the MC-31MB interface card with software to facilitate evaluation: the USB interface returns direct position information.


For qualified OEMs, we can develop custom TRACKER chip-on-board position sensors to your requirements, or we can provide the encoder chip in TSSOP or dice-on-foil packaging.
 

Model Description
TRK-1T02 Position Sensor Integrated sensor and encoder in TSSOP on 8.5 x 11.6 mm printed circuit board with cables
TRK-1T02-E Evaluation Pack TRK-1T02 position sensor, MC-31MB interface card, power supply and cables, USB cable and software
TRK-1C02-XX Custom chip-on-board; contact factory
NSE-5310 SOIC Integrated sensor and encoder in TSSOP or foil-on-die; contact factory

Put the TRACKER mini encoder to work

Call us at (585) 924-4450 x 112 or email us today.




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